FAQs Archive

Q: How does the picking process work with horizontal carousels in pods?

To speed picking times, horizontal carousels are often used in an integrated workstation called a “pod.” Software and pick-to-light technology allows the carousels to work in conjunction with each other. As the worker picks from one horizontal carousel in the pod, the other carousel is pre-positioning the next pick. This minimizes worker downtime and increases throughput. Moreover, horizontal carousels arranged in pods offer great flexibility. With a simple software adjustment, the pods can be easily reconfigured to meet seasonal peak order times. A pod of four horizontal carousels can operate as one pod with one operator.

Q: How many horizontal machines can be used for one operator?

In times of low throughput, a single operator can operate multiple pods. However, traditionally a single operator would operate a pod of carousels. A pod would be sized to meet the storage capacity and the throughput requirements of the business. Carousel pods of two, three, and four carousels can be handled by a single operator.

Q: What is the ROI on a horizontal carousel or VLM?

Implementing a horizontal carousel warehouse or a vertical lift module into your operation is an investment that can create an effective ROI in as little as six months. This is due to the improved floor space utilization, reduced labor costs, increased picking accuracy, and better inventory control.